What are the disadvantages of flexible production?

Asked by: Mohammad Hodkiewicz  |  Last update: September 24, 2025
Score: 4.3/5 (1 votes)

Drawbacks include higher up-front costs and the greater time required to design the system specifications for a variety of future needs. There is also an additional cost for the specialized technicians who work the FMS. Nevertheless, the system's automation generally leads to an overall reduction in labor costs.

What are the disadvantages of flexibility?

The potential disadvantage of flexibility training is that a joint or muscle can be flexed beyond its ability to handle the stretch. This can result in a pulled or torn muscle or tendon and may require an extended time to recover from the injury.

What are the disadvantages of flexible materials?

Disadvantages Of Flexible Packaging
  • Exposure to extreme temperatures could affect the integrity of the package.
  • More difficult to package with fewer co-packers who handle these containers.
  • Limited shapes and package sizes due to rigidity constraints.
  • Not as durable or chemical resistant as rigid packaging.

What are the disadvantages of flexible automation?

Disadvantages of Flexible Automation

Despite its advantages, there are some disadvantages to flexible automation: Higher Cost: Flexible automation systems are complex and can require significant investment in advanced software and equipment.

What are the disadvantages of flexible packaging?

There are also some disadvantages to using flexible packaging:
  • It provides less protection for the product since it is stretchy and can be easily deformed.
  • Flexible packaging is not as rigid and solid as rigid packaging, which can give the impression that the product is lower quality.

FMS - Its Pros and Cons of Flexible Manufacturing System - World Class Manufacturing

45 related questions found

What is a downside of flexible manufacturing?

Disadvantages of Flexible Manufacturing

For some companies, the switch to flexible manufacturing requires more than just training for existing employees; it demands the addition of newer, more skilled workers. This requirement leaves less-skilled workers scrambling to keep pace with changes.

What are the three main problems with packaging?

What Are The 3 Most Common Packaging Problems?
  • Protection Of Products. We all want our possessions and new purchases to be safe, especially when we've just paid a substantial amount of money for them. ...
  • Packaging Waste. ...
  • Sustainability.

What are the advantages of flexible manufacturing?

The advantages of having an FMS in place include reduced manufacturing costs by increasing productivity and machine efficiency, improved and stable quality of the products, and shorter and more accurately scheduled lead times.

What are 10 disadvantages of automation?

2. What are the cons of automation?
  • Job displacement and unemployment.
  • Initial implementation costs.
  • Technical challenges and limitations.
  • Reduced human interaction and customer experience.
  • Dependency on technology and loss of human skills.

Which of the following is a disadvantages associated with the flexible manufacturing system?

Drawbacks include higher up-front costs and the greater time required to design the system specifications for a variety of future needs. There is also an additional cost for the specialized technicians who work the FMS.

What is the negative form of flexible?

Rigid , inflexible , unyielding .

Can flexible materials break easily?

This is why even flexible materials can break. If the force applied to the material is too strong, it can damage the bonds between the particles so much that they completely split and the material breaks.

What are the disadvantages of dynamic flexibility?

Drawbacks of dynamic stretches

Dynamic stretches can tire your muscles out and decrease your performance if you do too many repetitions. There are currently no clear guidelines on what actually constitutes “too many”. It may very well depend on your level of fitness.

What are the 5 limitations to flexibility?

Muscle mass, bone structure, and the degree of elasticity of connective tissue limit flexibility potential. For most people more immediate limiting factors are lack of movement, not being suitably warmed up, not being well hydrated.

What are the risks of flexible working?

Working from home means missing out of the social aspect of a workplace - if you are part of a team, you might miss office conversation and gossip. It's much easier to slack off and procrastinate when working in the home environment. Home can have a number of distractions, especially for those living with family.

What are issues with flexibility?

A decline in flexibility may limit functionality and as a result independence. If you have a limited range of motion, you may be at an increased risk of injury. Having good flexibility in the lower back and thighs is especially important to reduce the risk of developing low back pain.

What are the negative side of automation in manufacturing?

Other disadvantages of automated equipment include the high capital expenditure required to invest in automation (an automated system can cost millions of dollars to design, fabricate, and install), a higher level of maintenance needed than with a manually operated machine, and a generally lower degree of flexibility ...

What is flexible automation?

Flexible automation (FA) is a type of manufacturing automation which exhibits some form of “flexibility”. Most commonly this flexibility is the capability of making different products in a short time frame. This “process flexibility” allows the production of different part types with overlapping life-cycles.

What are the six pitfalls of automation?

As in the lectures, we start with a historically informed survey of six pitfalls of automation: (1) Loss of situation and mode awareness, (2) Deskilling, (3) Unbalanced mental workload, (4) Behavioural adaptation, (5) Misuse, and (6) Disuse.

What is the disadvantage of flexible manufacturing system?

Disadvantages of FMS. The initial cost of implementing an FMS can be prohibitive for many businesses. It requires significant capital expenditure on machinery, software, and system specifications.

What is production flexibility?

In subject area: Social Sciences. Flexible Production refers to a production paradigm that emphasizes adaptability and customization in the manufacturing or service delivery process.

What are the advantages and disadvantages of flexible working arrangements?

Benefits of flexible work arrangements include greater flexibility, lower real estate costs, higher productivity and greater job satisfaction. However, there are some potential drawbacks of telecommuting too. In fact, remote work can lead to issues with team cohesion, communication and data security.

What are the 3 C's of packaging?

So what are the three C's of sustainable packaging? They are cube, content, and curb. Continue reading to delve into these three integral aspects, getting insights into how you can effectively implement them to achieve truly sustainable packaging solutions this year.

What is the most wasteful packaging?

Plastic packaging is extremely wasteful and impacts earth's ecosystems, on which we depend. Due to poor product design and lack of political infrastructure, the majority of plastic waste is sent to landfills or disposed of into the environment.

What are the 3 P's of packaging?

In this blog, we'll look at how your brand can master product packaging design with the three Ps approach: Protecting and preserving your product. Planning and presenting your packaging. Providing value to your brand.